Preventive Maintenance Software for Labs | Kintavo
MODULE 11 / 19

Preventive Maintenance

Automated schedules. Zero missed maintenance windows.

Usage- and calendar-based schedules with parts, procedures, and sign-offs attached. Missed windows escalate before they become findings.

✓Usage-based PM ✓Escalations ✓Parts tracking ✓Procedure links
See it in a demo ← All 19 modules
Preventive Maintenance — connected records LIVE
PM-0341 Centrifuge C2 · quarterly service SCHEDULED
PM-0355 HVAC filter swap · parts reserved READY
PM-0322 Missed window · escalated to QA ESCALATED
PM-0360 Usage threshold hit · work order created AUTO
THE PROBLEM

A Missed PM Isn't a Maintenance Issue — It's a Data Integrity Question.

PM schedules on paper fail quietly: the checklist taped to the analyzer gets initialed in batches on Friday, the monthly task slides into next month, and the freezer that needed a coil cleaning becomes the freezer that failed over a weekend with forty thousand dollars of reagents inside.

In an inspection, the missed PM converts every result the instrument produced into a question. Was the analyzer within specification that week? The maintenance log is the only witness — and it was signed in batches.

REGULATORY REQUIREMENTS

What Part 820.70, CAP, and AABB Require From Maintenance Programs

Part 820.70(g) requires scheduled adjustment, cleaning, and maintenance with documented conduct and dates. CAP checklists require function checks and maintenance at defined frequencies, with records reviewed. AABB standards require equipment maintenance per manufacturer specification for everything touching blood products — with the schedule itself a controlled document.

Paper checklists document compliance in batches, after the fact. Kintavo issues each task at its moment, captures completion with a signature at the instrument, and escalates the miss while it is still recoverable.

WHAT AUDITORS WRITE UP
! PM records signed in batches — ten daily checks initialed with the same pen on the same day.
! Overdue maintenance with the instrument still in service and no documented risk decision.
! Schedules that disagree with manufacturer specifications, with no rationale.
! No review of maintenance records — the CAP checklist item labs forget.
WHAT KINTAVO REPLACES

The old way, retired.

Checklists taped to instruments → Tasks issued at the bench, signed at completion
Friday batch initialing → Timestamps that reflect when work actually happened
Missed PMs found at review → Escalation the day a window is missed
Schedules in a binder → Schedules on the asset — calendar or usage-based
A freezer failure as a surprise → Trend visibility before the failure
EVIDENCE, NOT CLAIMS

This is the actual screen.

Preventive Maintenance in Kintavo — product screenshot
SHOWN WITH SAMPLE DATA
CORE CAPABILITIES

Issued on Time. Signed at the Instrument. Escalated on the Miss.

Calendar & Usage-Based Schedules
Daily, weekly, monthly, quarterly — or by cycles and runtime — per manufacturer spec, with the rationale documented.
Task Checklists
Each PM issues its checklist with acceptance criteria; failed criteria open an event on the spot.
Bench Completion
Tablet or phone at the instrument — completion signed in the moment, not reconstructed on Friday.
Miss Escalation
An overdue PM escalates to the supervisor and, if configured, restricts the instrument until resolved.
Grouped Event View
QC, calibration, and maintenance on one schedule per instrument — the view your techs actually work from.
Records Review
Periodic review queues with exceptions first — the CAP item, made routine.
IN PRACTICE

Monday 6 a.m.: the chemistry analyzer’s daily maintenance task is on the tech’s tablet — seven checklist items, two with acceptance criteria. Item five fails: a fluid line shows wear. The failed criterion opens an event, the line is replaced from inventory, and the task completes with both signatures. The weekly review is four minutes: one exception, already handled, already documented.

NOT A SILO

Part of one connected system.

Preventive Maintenance shares the same data model, AI engine, and audit trail as the other eighteen modules — so its records see, and are seen by, everything else in your quality system.

OPERATIONS Equipment Management Full lifecycle control from qualification to retirement. Explore → OPERATIONS Calibration Tracking Never miss a calibration. Never question your data. Explore → OPERATIONS QC Analysis Statistical control with alerts before limits are breached. Explore →
COMMON QUESTIONS

Preventive Maintenance FAQ

Can PM schedules be usage-based instead of calendar-based?

Yes — cycles, runtime hours, or event counts, per manufacturer specification, alongside calendar schedules on the same asset.

What happens when a PM is missed?

Escalation the day the window closes: supervisor notification, dashboard visibility, and — if configured — instrument restriction until the task and a documented risk decision are complete.

Can techs complete PMs from the bench?

Yes, from a tablet or phone at the instrument, with the checklist, acceptance criteria, and signature captured in the moment. Batch initialing disappears because the workflow replaces it.

What if a checklist item fails?

A failed acceptance criterion opens an event immediately — linked to the asset and the task — so the wear you found on Monday does not become the failure you explain in March.

See Preventive Maintenance run on your workflows.

Bring one instrument’s PM binder. Leave with its schedule running itself.

Book a Personalized Demo
RELATED All 19 modules → Compare platforms → Pricing → Who runs on Kintavo →